Rack and Pinion Pneumatic Actuator

Rack and Pinion Pneumatic Actuator

Item Number: HBT Series

Double-acting or spring-return using a common cylinder body—fully field-convertible without actuator replacement. Available in 10 standard sizes (8 to 1,702 Nm). Precision-machined gear teeth ensure tight-tolerance valve automation. Features standard ISO 5211 and NAMUR direct mounting.

Certification: ISO 9001 · ATEX · CE · IP67 · SIL3 · EAC

  • DA Torque: 8–1,702 Nm @ 5 Bar
  • SR: 10 standard sizes, DA/SR common body
  • Air Supply: 2–8 Bar
  • Cycle Life: 1,000,000 Operations
  • Travel Stop: –5° to +10° (both directions, external)
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      Description

      Compact Rack and Pinion Pneumatic Actuator Overview

      The HBT Series is a compact rack-and-pinion pneumatic actuator available in 10 standard sizes (HBT052 to HBT190). Engineered for industrial pipelines, it delivers precise, high-cycle quarter-turn valve automation. The series stands out for its compact footprint, precision gear engagement, and exceptional configuration flexibility.
      A shared cylinder body accommodates both double-acting (DA) and spring-return (SR) configurations. Technicians can easily switch between types in the field by adding or removing the spring module—no need to source a new actuator body. Additionally, the actuator is fully field-reversible: simply invert the pistons to switch between clockwise and counterclockwise closing directions.
      For global compliance, the HBT Series carries all major industry certifications. This includes EAC (required for Russia, Kazakhstan, Belarus, and other EEU states), alongside ATEX, CE, IP67, and SIL3.

      Features & Benefits

      Precision-Machined Gear Teeth — Minimal Backlash

      The piston rack and pinion shaft are CNC-machined to tight tolerances. This ensures full tooth engagement throughout the stroke. The design minimizes backlash between rack travel and shaft rotation—essential for modulating control where shaft position controls valve opening.

      Anodized Cylinder Bore — Wear and Corrosion Resistance

      The cylinder body is hard-anodized on both internal and external surfaces. This process creates a hard aluminum oxide layer on the cylinder wall. It provides bore wear resistance for high-cycle duties and external corrosion protection for outdoor or chemical environments. The bore is machined to its final dimensions after anodizing.

      Common Body — DA and SR Field-Convertible

      Double-acting (DA) and spring-return (SR) variants share the same cylinder body and end caps. Converting between the two only requires adding or removing the spring module—no new housing or drive head needed. This reduces inventory costs for OEMs stocking both DA and SR configurations of the same actuator size.

      Two Independent External Travel Stops

      The actuator features travel stops for both open and closed positions, adjustable from –5° to +10°. Both stops are accessible from the outside without disassembling the unit. This allows field calibration after mounting to offset valve-to-valve variations.

      Versatile Drive Shaft — Three Interface Configurations

      The drive shaft supports parallel square, diagonal square, and double square configurations without changing parts. This single shaft fits multiple valve stem standards, reducing spare parts inventory.

      Top Adapter with 90° Position Indicator Adjustment

      The top aluminum alloy adapter connects the drive shaft to the accessory face and holds the position indicator. Rotating the adapter adjusts the indicator orientation by 90° on-site without dismantling the actuator. This allows easy viewing from different installation angles.

      Composite Bearings and Piston Guide Rings

      Composite bearings on the piston and rack ensure low-friction operation. Piston guide rings separate the piston from the cylinder wall to absorb radial side-load. This limits the O-ring to sealing duty only, extending seal life in high-cycle applications.

      Nickel-Plated Drive Shaft — Fracture-Resistant

      The output shaft is nickel-plated for corrosion resistance and designed for high torque resistance. Continuous bearing guidance along the shaft prevents deflection under load.

      ISO 5211 / NAMUR Direct Mounting

      Valve mounting complies with ISO 5211. Solenoid ports meet NAMUR (3/2 or 5/2) standards. Top accessory mounting meets NAMUR (VDI/VDE 3845) specifications. Stainless steel external fasteners are standard.

      Applications

      Ball Valve and Butterfly Valve Automation

      The HBT Series is designed for automating standard ball and butterfly valves across small- to medium-bore pipeline sizes. The ISO 5211 direct mounting interface allows installation on standard valve topworks without adapters.

      High-Cycle Process Duties

      The HBT Series is engineered with gear engagement and composite bearings for frequent-cycling installations. These units withstand the severe wear of chemical dosing, batch processing, and continuous flow regulation, directly extending your maintenance intervals.

      Hazardous Area and Regulated Projects

      The HBT Series is ATEX-certified for Zone 1 and Zone 21. It meets IEC 61508 SIL 3 safety requirements and carries EAC certification for seamless project execution across the EEU.

      Industries:

      Oil & Gas · Chemical Processing · Power Generation · Water Treatment · Pharmaceutical · Food Processing · Mining · General Industrial Automation

      Quality Assurance and Certifications

      CertificationScope
      ISO 9001Quality management system
      ATEX (II 2GDc)Hazardous area — classified zones
      CEEU conformity
      IP67Dust-tight, temporary immersion
      SIL3IEC 61508 — Safety Instrumented Systems
      EACEEU conformity — Russia, Kazakhstan, Belarus and EEU member states

      Optional Accessories Available

      Solenoid valve · Limit switch box · Electro-pneumatic positioner · Manual override gearbox · Air filter regulator

      Technical Specifications

      Available Configurations

      ParameterSpecification
      Acting TypeDouble Acting (DA) / Spring Return (SR) — common cylinder body
      Standard Sizes10 models: HBT052 to HBT190
      Rotation Angle90° standard (±5° to +10° adjustable via external travel stops)
      Body MaterialExtruded aluminum alloy, hard-anodized
      Shaft MaterialNickel-plated alloy steel
      SealsNBR standard; high-quality bearing seals — wide temperature range
      BearingsComposite (piston + rack)
      Air Supply2–8 Bar
      Valve MountingISO 5211
      Solenoid InterfaceNAMUR (3/2 or 5/2)
      Accessory InterfaceNAMUR (VDI/VDE 3845)
      Protection ClassIP67
      CertificationsISO 9001 · ATEX · CE · IP67 · SIL3 · EAC

      Torque Value

      Output Torque Of Double Acting Actuators( Unit: N.m)

      ModelAir supply pressure(Unit:bar)
      22.5344.555.5678
      HBT052DA8101216182022242832
      HBT063DA15182229333640445158
      HBT075DA20253040455055607080
      HBT083DA3139476370788694110125
      HBT092DA45566890102113124135158181
      HBT105DA668399132149165182198231264
      HBT125DA100125150200226251276301351401
      HBT140DA171214256342385427470513598684
      HBT160DA2663323995325986657317989311064
      HBT190DA42653263885195810641170127714901702

      Output Torque Of Single Acting Actuators(Unit: N.m)

      Output torque of air springsSpring’soutput
      Air pressure2.5BAR3BAR4BAR5BAR6BAR7BAR8BAR
      ModelSpring90°90°90°90°90°90°90°90°
      StartEndStartEndStartEndStartEndStartEndStartEndStartEndStartEnd
      HBT052SR55.73.87.65.7//////////6.24.3
      64.92.56.94.510.98.5////////7.45
      741.363.39.87.31410.4//////8.65.9
      8//5.22.29.2613.29.117.214.1////9.96.7
      9//4.30.88.34.812.37.916.312.820.316.8//11.17.6
      10////7.43.611.56.715.511.619.515.6//12.48.5
      11////6.62.310.65.414.610.418.614.322.618.313.69.3
      12//////9.74.213.89.117.812.221.817.114.810.2
      HBT063SR511.47.71511.422.314.9////////10.46.8
      610.15.713.69.320.916.628.323.9//////12.58.2
      78.63.612.57.219.514.526.821.9//////14.69.6
      8//10.95.118.212.425.519.832.82740.134.3//16.710.9
      9////16.810.424.117.731.424.938.732.2//18.812.3
      10////148.222.815.63022.837.330.144.737.420.913.7
      11//////21.513.528.720.7362843.335.322.915
      12//////2011.427.318.634.625.941.933.32516.4
      HBT075SR514.510.519.415.529.525.7////////14.510.5
      612.47.617.312.627.422.737.532.8//////17.412.7
      710.44.815.29.725.319.935.429.9//////20.314.8
      8//31.16.823.116.933.32743.23753.347//23.216.9
      9////2114.131.224.141.134.151.244.2//26.119
      10////1911.128.821.23931.249.141.259.151.22921.1
      11//////2718.33728.34738.45748.431.923.2
      12//////24.915.434.925.444.935.454.945.434.725.3
      HBT083SR523.316.131.12446.839.7////////2315.8
      620.111.52819.343.735.159.450.7//////27.619
      7176.924.814.840.530.556.246.2//////32.222.1
      8//21.710.137.425.853.141.568.857.284.572.9//36.823.2
      9////34.221.349.93765.652.681.268.3//41.428.5
      10////311646.732.362.44878.163.793.879.34631.6
      11//////43.627.759.343.47559.190.674.850.634.8
      12//////40.423.256.138.971.754.587.470.255.238
      HBT092SR533.12244.233.266.855.9////////34.423.3
      628.415.239.626.462.24984.871.6//////41.228
      723.88.234.919.457.542.180.264.7/////48.132.7
      8//31.312.652.935.275.557.998.180.5120.7103//5537.3
      9////48.228.470.95193.573.611696.1//61.942
      10////43.621.566.244.188.866.7111.389.2134111.868.746.7
      11//////61.537.284.159.9106.682.4129.210575.651.4
      12//////56.830.479.453101.975.5124.598.182.556

      Output Torque Of Single Acting Actuators

      Output torque of air springsSpring’soutput
      Air pressure2.5BAR3BAR4BAR5BAR6BAR7BAR8BAR
      ModelSpring90°90°90°90°90°90°90°90°
      StartEndStartEndStartEndStartEndStartEndStartEndStartEndStartEnd
      HBT105SR55133.467.549.9100.683//////124.5/49.231.6
      644.723.561.14094.273.2127.3106.2//////59.138
      738.413.754.930.387.963.412196.4//////68.944.3
      8//48.520.481.653.5114.786.5147.7119.6180.8152.7//78.750.6
      9////75.343.7108.476.8145.1109.8174.5142.9//88.656.9
      10////68.933.410266.5135.199.6168.2132.6201.2165.798.463.3
      11//////95.75712791.7161.8123.1194.8156.2108.369.6
      12//////89.447.5122.580.6155.5113.6188.6146.7118.175.9
      HBT125SR573479872148122////////7952
      663318856138107188157//////9463
      75215774012790178141//////11073
      8//672511775167125217176268226//12584
      9////10759157109207159257210//14194
      10////964414694196144247194297245157105
      11//////13678186128228178286228173115
      12//////12563176113226163276213188125
      HBT140SR512885171127256213////////12986
      611159154102239187325273//////155103
      7943313776222162308247//////181120
      8//12050205136291221376307462392//206137
      9////187101273196358281444367//232155
      10////17084256169341255427340512426258172
      11//////238143324229409314495400284189
      12//////221118307203392289478374310206
      HBT160SR5193124259191392324////////208140
      616583232149365282498415//////250168
      713741203107336240469373//////292196
      8//17666309199442237575465708598//333223
      9////280157413290546423679556//375251
      10////253115386248519381652514785647417279
      11//////358207491340624473757606458307
      12//////330165463298596431729564500335
      HBT190SR5332222438329651542////////309200
      6292161398267611480824693//////371240
      725299358205571418784631//////433280
      8//3181435313567445699577821169995//495320
      9////4912957045079177201130933//557360
      10////451233664446877658109087113021084618400
      11//////624384837597105080912631022680440
      12//////58432279753510107481223960742480

      Dimensions and Mounting

      HBT DIMENSION -1

      HBT DIMENSION -2

      ModelABCDEFGHφ1φOφO1P1PQZ
      HBT0521573041.52092658014405036M5X10M6X1011G1/4
      HBT063175364720107.5728017407050M6X10M8X1314G1/4
      HBT075191425320119.5818017407050M6X10M8X1314G1/4
      HBT083217465720129928021407050M6X10M8X1317G1/4
      HBT0922525058.520137988022407050M6X10M8X1317G1/4
      HBT105280586420153109.580264010270M8X13M10X1622G1/4
      HBT125312687430175127130265610270M8X13M10X1622G1/4
      HBT1403877577301931371303256125102M10X16M12X2027G1/4
      HBT1604508789302181581303256125102M10X16M12X2027G1/4
      HBT190535103103302601891304080140M16X2536G1/4

      Video

      FAQ — HBT Series Pneumatic Actuator ISO 5211 / DIN 3337

      Q1: Does it comply with EN15714-3?

      Yes. The rack and pinion actuator complies with the performance and duty requirements of EN15714-3.

      Q2: What ATEX category does it carry?

      It is rated II 2GDc and approved for Zone 1 (gas) and Zone 21 (dust). Certificates are available upon request.

      Q3: Is it SIL3 rated?

      Yes. It is SIL3 capable according to IEC 61508. PFD and MTBF data can be provided for valve automation engineering reviews.

      Q4: Does it mount directly to ISO 5211 / DIN 3337 valve topworks?

      Yes. The compact rack and pinion pneumatic actuator mounts directly to standard F03–F16 flanges without custom adapters. It is suitable for valves with square or double-square stems.

      Q5: Can NAMUR accessories be mounted directly?

      Yes. The top interface follows the NAMUR VDI/VDE 3845 standard, allowing direct mounting of standard solenoid valves, limit switch boxes, and positioners without brackets.

      Q6: Can DA and SR configurations be converted without replacing the actuator body?

      Yes. Both configurations use the same actuator body and end caps. The action mode can be changed on-site by adding or removing the modular spring cartridge packs.

      Q7: What seal options are available for specialized temperature markets?

      • Standard Line: -40°C to +80°C.
      • High-Temperature Line: -15°C to +150°C.
      • Ultra-Low Temperature Line: -55°C to +80°C.

      Q8: Do you support OEM and private-label manufacturing?

      Yes. We provide OEM manufacturing services for valve manufacturers and distributors. Options include customized housing colors, stainless steel nameplates, and private-label stickers.

      Q9: What is the standard lead time for wholesale bulk orders?

      The standard production and delivery lead time for bulk orders is 15–25 days. For stock availability of standard sizes, please confirm with our sales team when placing your inquiry.

      HBT Series Compact Rack and Pinion Pneumatic Actuator Selection Guide

      1. Valve Type & Rotation

      Designed for standard 90° quarter-turn ball, butterfly, and plug valves.

      2. Torque Calculation

      Apply a safety factor (minimum 1.25×) to the valve break torque. Match it to the HBT torque rating at your air supply pressure.

      3. Acting Type & Stock Strategy

      Select Double Acting (DA) or Spring Return (SR). The modular common-body design allows easy field conversion to reduce your warehouse SKU inventory.

      4. Mounting Standards

      Features standard interfaces for direct, bracket-free mounting:

      • Valve Mount (Bottom): ISO 5211 and DIN 3337.
      • Accessories: NAMUR standard (VDI/VDE 3845).

      5. Temperature Limits

      Select from three factory seal configurations: Standard (-40°C to +80°C), High-Temp (-15°C to +150°C), or Ultra-Low Temp (-55°C to +80°C).

      6. OEM Customization

      Specify your housing color, customized stainless steel nameplate data, and private-label stickers when placing your order.

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